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GASKETS

Gaskets are critical sealing components that prevent leaks by creating a barrier between mating surfaces in piping systems, ensuring safe and efficient fluid containment.

Manufactured from various flexible materials, gaskets compensate for surface irregularities and maintain seals under varying pressure and temperature conditions.

Industrial Pipe Gaskets

A gasket is a precisely cut sealing element, typically made from flexible materials like rubber, graphite, or metal composites, designed to fit between two mating surfaces. These essential components serve as barriers to prevent leakage of liquids or gases in piping systems while accommodating minor surface imperfections. Gaskets work in conjunction with fasteners to create compression seals that maintain integrity through thermal cycling, vibration, and pressure fluctuations. From simple rubber rings to complex spiral-wound designs, gaskets are engineered to meet specific application requirements in industries ranging from residential plumbing to high-pressure chemical processing.

Key Features

  • Leak Prevention: Creates reliable seals between mating surfaces
  • Surface Compensation: Fills microscopic imperfections for better sealing
  • Pressure Resistance: Maintains seal integrity under system pressure
  • Temperature Tolerance: Performs across wide temperature ranges
  • Chemical Compatibility: Resistant to various fluids and media

Gasket Types

Type Description Typical Applications
Rubber Gaskets Flexible elastomeric materials (EPDM, Nitrile, Neoprene) Water systems, low-pressure applications
Compressed Fiber Cellulose or aramid fibers with binder compounds General purpose flange connections
Spiral Wound Alternating metal and filler layers in spiral configuration High-pressure/temperature flange joints
Metal Jacketed Soft filler material enclosed in metal casing Heat exchangers, pressure vessels
PTFE Gaskets Pure or filled PTFE for chemical resistance Chemical processing, corrosive media
Graphite Gaskets Flexible graphite sheets, often reinforced High-temperature applications

Materials & Construction

  • Elastomers: EPDM, Nitrile, Silicone, Neoprene for flexibility
  • Fibrous Materials: Aramid, cellulose, glass fiber composites
  • PTFE: Excellent chemical resistance and low friction
  • Graphite: High-temperature capability and conformability
  • Metallic: Stainless steel, copper, monel for high-pressure
  • Composite: Combination materials for specific applications

Technical Specifications

Parameter Specification
Size Range 1/4" to 60" (DN8 to DN1500)
Pressure Rating Vacuum to 10,000 psi (690 bar)
Temperature Range -50°F to 1800°F (-45°C to 982°C)
Thickness 0.5mm to 6mm (0.02" to 0.25")
Compression Range 15% to 40% depending on material
Standards ASME B16.20, B16.21, API 6A, DIN, EN
Surface Finish Ra 125-250 µin (3.2-6.3 µm) recommended

Industrial Applications

  • Oil & Gas: Pipeline flanges, wellhead equipment, refineries
  • Chemical Processing: Reactor flanges, pump connections
  • Power Generation: Steam systems, heat exchangers
  • Water Treatment: Pipe joints, valve bonnets
  • HVAC: Duct connections, chillers
  • Food & Beverage: Sanitary piping systems

Advantages

  • Leak Prevention: Creates reliable fluid barriers
  • Vibration Absorption: Dampens system vibrations
  • Thermal Expansion: Accommodates thermal movement
  • Corrosion Protection: Prevents galvanic corrosion between dissimilar metals
  • Cost Effective: Simple solution for complex sealing challenges

Selection Considerations

  • Media Compatibility: Must resist chemical attack from contained fluid
  • Pressure Requirements: Select appropriate pressure rating
  • Temperature Range: Must maintain seal at operating temperatures
  • Surface Conditions: Consider flange material and finish
  • Compression Characteristics: Proper compression set for the application
  • Regulatory Compliance: Meet industry-specific standards