Phone

+971 503096343

Address

BC 1304623, Ajman Freezone C1 Building, Ajman- United Arab Emirates

MANIFOLDS

Industrial manifolds are precision-engineered flow distribution systems designed for high-performance applications requiring minimal pressure drop and maximum erosion resistance.

These critical components efficiently direct and control fluid flow in demanding environments such as oilfield cementing, drilling mud systems, and high-volume process applications.

Industrial Manifold System

Manifolds serve as the central hub in fluid systems, distributing flows from single sources to multiple outlets or combining multiple inputs into single outputs. Engineered for full-flow applications where pressure drop must be minimized, manifolds feature optimized internal geometries that reduce turbulence and maintain flow efficiency. Special erosion-resistant materials and coatings protect against wear in abrasive service conditions common in cement, mud, and slurry systems. Modern manifolds incorporate advanced manufacturing techniques like precision casting and computational fluid dynamics (CFD) optimization to achieve superior performance in critical applications across energy, chemical processing, and industrial sectors.

Key Features

  • Low Pressure Drop: Optimized flow paths minimize energy loss
  • Erosion Resistance: Hardened materials withstand abrasive flows
  • Modular Design: Configurable for various input/output arrangements
  • High-Pressure Capability: Rated for severe service conditions
  • Compact Footprint: Space-efficient designs for crowded installations

Manifold Types

Type Description Typical Applications
Cementing Manifolds High-pressure, abrasion-resistant designs Oilfield cementing operations
Mud Manifolds Corrosion-resistant for drilling fluids Drilling rig circulation systems
Hydraulic Manifolds Precision-machined with integrated valves Industrial hydraulic systems
Process Manifolds Sanitary or corrosion-resistant materials Chemical and petrochemical plants
Test Manifolds Instrumentation connections Pressure testing systems

Materials & Construction

  • Carbon Steel: Standard construction for general service
  • Stainless Steel: Corrosion resistance for harsh environments
  • Alloy Steels: High-strength for extreme pressure/temperature
  • Erosion-Resistant Liners: Tungsten carbide or ceramic coatings
  • Special Alloys: Hastelloy, Inconel for corrosive media

Technical Specifications

Parameter Specification
Size Range 1" to 24" (DN25 to DN600)
Pressure Rating Up to 15,000 psi (1034 bar)
Temperature Range -50°F to 1200°F (-45°C to 650°C)
Connection Types Flanged, threaded, welded, clamp
Flow Capacity Up to 10,000 GPM (2275 m³/h)
Standards ASME B16.5, B16.47, API 6A, 16C
Surface Finish Ra < 32 µin (0.8 µm) for process manifolds

Industrial Applications

  • Oilfield Services: Cementing, fracturing, mud circulation systems
  • Mining: Slurry distribution in mineral processing
  • Power Generation: Cooling water distribution
  • Chemical Processing: Reactor feed systems
  • Water Treatment: Filter backwash systems
  • Marine: Ballast and bilge systems

Advantages

  • System Simplification: Reduces complex piping networks
  • Improved Reliability: Fewer leak points than conventional piping
  • Reduced Maintenance: Durable construction minimizes downtime
  • Safety Enhancement: Contains fewer flanged connections
  • Cost Efficiency: Lower installation and maintenance costs

Selection Considerations

  • Flow Requirements: Velocity, volume, and pressure drop limits
  • Fluid Characteristics: Abrasiveness, corrosivity, temperature
  • Configuration Needs: Number and arrangement of ports
  • Operating Environment: Offshore, arctic, or desert conditions
  • Future Expansion: Modularity for system growth